To the untrained eye, the idea of adding holes — or apertures — to a solid tire might seem strange. After all, solid OTR (Off-the-Road) tires are built for the harshest environments: waste and recycling sites, scrap yards, demolition zones, and underground mining. So why introduce openings into something meant to be tough and durable?
Let’s break down the science and strategy behind aperture design in solid OTR tires. Apertures are engineered holes built into the sidewall or body of a solid tire. Since these tires don’t contain air, apertures help simulate the flex and comfort of pneumatic tires while maintaining the durability of solid rubber.
Apertures help:
- Reduce sidewall stress cracks
- Improve heat dissipation
- Enhance ride comfort by reducing vibration
How Apertures Work
Solid tires don’t flex like air-filled ones. Apertures allow the tire to compress and adapt to terrain, absorbing shocks and reducing vibration — which is critical for operator comfort and machine longevity. Heavy-duty operations generate heat. As the tire flexes, energy builds up in the rubber. Apertures allow airflow through the tire, helping to cool it and prevent overheating — a major factor in tire wear and failure.
Solid OTR tires with apertures are especially effective in:
- Waste & Recycling
- Scrap Metal Handling
- Demolition Sites
- Underground Mining
These environments demand tires that can handle heavy loads, sharp debris, and constant movement. Apertures help improve performance without sacrificing durability.

(Image by MAXAM)
Limitations to Consider
While aperture-equipped tires offer many benefits, they’re not perfect for every situation.
- Debris can get lodged in the holes, especially in scrap or demolition environments.
- Poorly designed apertures may crack or tear under extreme loads.
- Placement and construction matter — tires with apertures in harder rubber layers may fail prematurely.
Apertures in solid OTR tires are not just a gimmick — they’re a smart solution for improving comfort, cooling, and performance in demanding applications. But like any tire feature, they need to be well-designed and properly matched to your worksite conditions.
👉 Always consult us to determine whether aperture-equipped solid tires are the right fit for your operation.